Batching Optimization Services
Jonel's experienced management team offers Batching Optimization solutions that help producers increase plant productivity (with Jonel or other batching control systems). Clients using our batching optimization services experience faster batching cycle times and less variation in material weights after we have went through our three-step optimization process:
- Analyze Plant Setup
The Jonel production consultant observes your plant during daily operations. Cycle times are observed and recorded for key phases of production, including inbound materials, feeding the plant, batch weights, and batch discharge. Recommendations for changes and adjustments are provided with detailed cost-benefit analysis to justify any investment decisions.
- Implementation of Production Efficiency Initiatives
The Jonel production consultant works with your operations management team to implement the initiatives that improve plant production. In the case of minor plant adjustments, Jonel will work with your team to design and manage any required changes. Where new control panels are required, Jonel will design custom control panels that will maximize capacity of the individual plant. Production is observed immediately after implementation to ensure that all roadblocks are identified and removed.
- Continual Monitoring of Plant Performance
We work with you on an on-going basis to ensure that the plant does not slow down over time. When required, plant-specific training is provided for your Plant Manager and your Operations Manager.
Bottom line: using our Batching Optimization solutions will rapidly identify production bottlenecks, optimized your batched cubic yards per hour, and build a foundation for perpetual increases in asset and labor productivity. If these type of results are of interest to you, Contact Us for a no-obligation batching needs assessment.